| Brake Products |
| 200S Industrial Shoe Brakes |
Mondel 200S range of industrial shoe brakes are suitable for a variety of industrial and mining applications and environments including
cranes, conveyors, moving bridges, fans, winches, turn-tables, overhead doors, lock gates, strip processing equipment, shiploaders, ore bridges,
deck machinery, machine tools and many other types of machinery which require reliable stopping and holding.
The 200S range is very flexible and consists of a basic movement which can be fitted with a variety of DC, AC, hydraulic, pneumatic and
mechanical operators. The many optional features make the basic brakes suitable for a large number of different applications.
The main components of the movement are manufactured from cast steel, fabrications and close grained cast iron. The brake arms, shoes and
several other components are standardized, jig drilled, and interchangeable between different brake types of the same diameter.
Optional Features
Our 200S-ST type brakes are now available with Auto-Equalization and Auto-Adjustment for improved brake performance, less maintenance and more
balanced braking.
Type "MSA" - DC Magnet
• Spring applied, electrically released
• Magnet coils encapsulated in epoxy resin
• Class F insulation
• Shunt: 12V through 500V DC
• Series: 5A through 300A (40% - 10% FLC)
Options:
• Forcing rectifiers (Fast response for crane hoists, etc.)
• Constant potential rectifiers (For crane bridges, trolleys, etc.)
• Terminal box rectifiers
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Type "MST" - 3 PH. AC and DC
• Fast response - standard units 2000 cycles per hour
• Spring applied, electrically released
• Continuously rated or Intermittent, Service < 40 Deg.
• C Class F insulation
• AC Supplies: 230-460-575/3Ph/50-60 Hz
• DC Supplies: 230V and 440V DC
Options:
• Automatic Adjustment (AA) - Automatically compensates for lining wear throughout the full thickness
life of the linings. It eliminates the time required to manually adjust the linkages for brake shoe lining
wear.
• Automatic Equalization (AE) - Automatically equalizes and maintains running shoe clearance and
maintains proper running, which provides balanced braking and equal brake pad wear.
• External torque Spring with calibrated indicator
• Externally adjustable, stepless time delays-both directions (set and release)
• Braketronic Control
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Type "MSH" - Hydraulic
• Hydraulically applied by short stroke cylinder, spring release
• Pedal operation - One (1) or Two (2) Brakes
Options:
• Remote bleeding
Types "MSA" and "MST" - with hydraulic override.
Both types can be fitted with assisted hydraulic over-ride to produce a dual-purpose brake. This hybrid brake is useful for EOT bridges,
Gantry cranes and similar applications where dual control and/or emergency stopping and parking are required.
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Documentation
• 200S Industrial Brakes Brochure
• SA1 Electric Shoe Brake Wheel Sizes 4in to 13in 560038
• MST/E Electric Shoe Brake 560022 R6
• MST Electric Shoe Brake 560021 R4
• SA1 Electric Shoe Brake Wheel Sizes 15in and 16in 560039
• Application Bulletin
• Brake Application Questionnaire
• Hi-Tork 200S Industrial Shoe Brakes Catalog
• Mondel Family Brake Brochure
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| 300M AIST Mill Duty Shoe Brakes |
The AIST rated mill duty brakes are designed for heavy-duty steel mill and other harsh environments and applications which require high
integrity products.
The advanced design features, combined with fabricated steel construction, makes this range of brakes suitable for applications requiring
reliable braking with the minimum of maintenance and downtime. Applications include steel mills, stacker reclaimers, shiploaders, port cranes,
shipyard cranes, offshore drilling rigs, missile assembly cranes, incinerator cranes and large gantry cranes.
300M Range
• 5" - 30" diameter
• 10 - 11,000 lb. ft. torque
• AC, DC, hydraulic
• Explosion proof
• AIST drop-in designs
Type "MBE" - DC Magnet
• Spring-applied and electromagnetic release
• Replaceable magnet coils
• Class F insulation
• Shunt: 12V through 350V DC
• Series: 5A through 1400A
MBE Options:
• Auto-adjuster for lining wear
• Forcing rectifier (fast response for crane hoists, etc.)
• Constant potential rectifiers (for crane bridges/trolleys)
• Terminal box rectifiers
• Class H insulation
• Nitride Corrosion Protection
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Type "MBT" - 3 PH. AC and DC
• Fast response - standard units 2000 cycles per hour
• Spring applied and electrically released
• Continuously or intermittently rated, Service < 40oC
• Class F insulation
• AC Supplies: 230-460-575/3Ph/50-60 Hz
• DC Supplies: 250V
MBT Options:
• Auto-adjuster for lining wear
• Adjustable external torque spring with calibrated indicator
• Externally adjustable, stepless time delays in both directions (set and release)
• Braketronic Controller
• Nitride Corrosion Protection
• Latching hand release
• Up to 3 limit switches to indicate brake position
• Available in vertical design
- Thruster is mounted above the brakewheel
- Fits in tight spaces
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Type "MBM" - Hydraulic
• Hydraulically-applied and spring released
• Pedal operation - One (1) or Two (2) Brakes
MBM Options:
• Remote bleeding
• Nitride Corrosion Protection
Types "MBT" and "MBE" can be fitted with Pedal or Power assisted hydraulic over-ride to produce a dual-purpose brake.
This hybrid brake is useful for EOT bridges, gantry cranes and similar applications where dual control and/or emergency stopping and parking
are required.
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Documentation
• 300M AIST Mill Duty Shoe Brakes Brochure
• MBE 300 M Series Electric Shoe Brake 550012
• MBT Electric Shoe Brake 560001
• MBT/E Electric Shoe Brake 560002
• MBTF Electric Shoe Brake 560008
• MBTF/E Electric Shoe Brake 560012
• 300M Application Bulletin
• Brake Application Questionnaire
• 300M Mondel Mill Duty Shoe Brakes
• Mondel Family Brake Brochure
Drawings
• Mondel 13 Inch Mill Duty Brake (102236 13MBTE-0550-AA-ED50)
External Torque Spring, Automatic Self Adjust, ED50/6 Thruster, 550 FT/LBS Torque
Replacement Part Listings
• MBE 16" Shoe Brake Spare Parts List 102137
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| Heavy-Duty Disc 400D |
Magnetek, the industry leader in braking systems, offers a complete line of Mondel Heavy Duty Disc Brakes designed for a variety of high
speed, high performance applications.
Our advanced design features, combined with our heavy duty steel construction and superior components, make this range of brakes your best
choice for applications requiring optimal performance, reliability and durability. Plus, Mondel Disc Brakes are designed to be easy to service
and maintain. Need a customized braking system for your application? Mondel Disc Brakes can be customized to meet your specific needs. Use our
400D as a drop-in replacement for your existing disc brakes or, with modifications, as a replacement for your existing drum brakes in high duty
cycle, high speed or high torque stopping applications.
Specifications
The Mondel 400D range of disc brakes are available in three types:
Type SDT - conform to container crane industry ratings and dimensions
Type ADT - conform to AISE ratings and dimensions
Type NDT - conform to Wagner dimensions
Standard Features
• External Torque Spring: Allows user to fine tune braking torque per application
• Auto-Adjustment: Compensates for lining wear automatically
• Auto-Equalization: Insures equal shoe clearance at all times
• Steel-back Anti-friction Bronze Bushings: Installed at all main pivot points; reduces maintenance and
enhances brake performance
• Stainless steel pivot pins: Non-corrosive - low maintenance
• Hy-Thrust Actuator: High performance, high duty cycle, waterproof thruster
• Easily replaceable brake shoes: Accessible brake shoe mounting hardware reduces maintenance time
• Non-asbestos brake linings
• CSA approved
Optional Features
• Time Delay on "Set" and "Release"
• Manual latching hand release
• Limit Switches for release proving
• Braketronic Controller
• Nitride Corrosion Protection
• Dual disk brake mounting plate
Applications Include
• Marine Port Terminals
• Steel Mills
• Ship Loaders
• Port Cranes
• Shipyard Cranes
• Offshore Drilling Rigs
• Large Gantry Cranes
• Swing Span Bridges
• Bascule Bridges
• Vertical Lift Bridges
Accessories
• Discs - Standard/Ventilated
• Discs/Hubs (Rigid)
• Discs/Couplings (Flexible)
Documentation
• Heavy-Duty Disc 400D Brochure
• DT Heavy Duty Disc Brakes 560005
• Brake Application Questionnaire
• Mondel Family Brake Brochure
• DT1 Disc Brake Technical Document DT1-05
• DT2 Disc Brake Technical Document DT2-05
• DT3 Disc Brake Technical Document DT3-05-2005
• DT5 Disc Brake Technical Document DT5-05-2005
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| Motor Mounted Brakes |
Magnetek's motor mounted brakes offer an easy alternative for brake integration.
Many of Magnetek's industry-leading brakes are available as motor mounted brakes, offering an easy alternative for brake integration. Motor
mounted brakes feature the brake already mounted on the opposite drive end (ODE) of the motor, which saves time and eliminates brake mounting
labor.
Crane builders often buy shoe brakes, brake wheels and motors as separate items, then integrate them into their designs by building separate
mounting bases for the motor and the brake. The motor and brake then need to be carefully aligned (usually with shims) to work properly.
Obtaining the motor with a brake package factory mounted simplifies crane design and saves shop time. With the brake mounted, the motor simply
needs to be bolted in place and its shaft coupled to the gearbox input shaft. To use this approach, motors with a C-Face and tapered shaft on
the ODE are supplied. This allows the brake support to be bolted to the motor's machined flange, ensuring precise location of the brake.
Normally, brakes mounted to the motor will be in the 4- to 13-inch wheel diameter size range.
Advantages
• Eliminates brake pedestal
• Eliminates alignment issues
• Purchased as a pre-assembled "package"
• Installs as a complete assembly
• Saves time and labor costs
Documentation
• Motor Mounted Brakes Brochure
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| Vertical Brakes |
Magnetek offers a vertical design of its AIST 300M Mill Duty Shoe Brake. The vertical MBT brake is a great fit when space is restricted by
related machinery, structural components, or worker access requirements where a standard horizontal brake does not fit. The thruster is mounted
above the brakewheel rather than on one side. The vertically mounted brake meets the same requirements as our horizontal MBT brakes and delivers
the same rated torque with minimal maintenance and downtime.
Like all of our mill duty shoe brakes, the vertical MBT brake features fabricated steel construction and is designed for use in heavy-duty
environments. Applications for mill duty shoe brakes include steel mills, stacker reclaimers, shiploaders, port cranes, shipyard cranes,
offshore drilling rigs, missile assembly cranes, incinerator cranes, and large gantry cranes.
TYPE MBTV - 3 PH. AC
• Fast response - standard units 2,000 cycles per hour
• Spring applied and electrically released
• Continuously rated service < 40oC
• Class F insulation
• AC supplies: 208, 230, 460, 575/3Ph/60 Hz
OPTIONS
• Auto-adjuster for lining wear
• Adjustable external torque spring with calibrated indicator
• Externally adjustable, stepless time delays in both directions; set and release
• Braketronic Controller
• Nitride Corrosion Protection
• Latching hand release
• Up to 3 limit switches to indicate brake position
• DC supplies: 250V
• 50 Hz Actuators
Documentation
• Vertical Brakes Brochure
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| Hy-Thrust Actuators |
These actuators are electro-hydraulic devices which combine all the basic elements of a hydraulic system into one integral unit, consisting
of an electric motor driving a hydraulic pump, piping, working cylinder and piston.
The function of the actuator is to convert electrical energy into a mechanical force hydraulically, producing a smooth straight line thrust,
throughout the piston stroke. They are mainly used to release spring-set brakes like the MBT, MST and SDT.
Three types of actuators are available:
• AC three phase (Ed type)
• AC three phase explosion-proof (EdF type)
• DC (Eg type)
Magnetek offers the Ed type of 60 Hz actuator in 208VAC, 230/460VAC and 575VAC three phase versions. Other voltages from 110VAC to 690VAC,
50 Hz versions, explosion proof and DC (220VDC) actuators are available with longer lead times.
Standard Features:
• Fast response - 2000 cycles per hour
• Long service life with minimum maintenance
• Extending forces from 50 lbs. to 900 lbs.
• Strokes from 2 to 7.8 inches
• Can be stalled at any stroke position without damage.
• Operating ambient temperature -25oC to +50oC with standard fluid (other ranges available on request)
• Class F insulation
• Aluminum housings
Options:
• Internal compression spring
• Externally adjustable, stepless time delays - both directions (S) (H)
• Vacuum poured stator windings
• Special paint for corrosion protection or easier decontamination
• Internal heaters for below -30 Deg. C ambient (110V or 220V)
• Explosion proof models available in VDE EEx d II and EEx d I
• Cast iron housings for nuclear applications
Documentation
• Hy-Thrust_Actuators Brochure
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| Braketronic® Controller |
Applications:
• The Mondel Braketronic Controller provides variable torque control of Mondel Thruster- operated shoe or disc
brakes.
• Braketronic Controllers can be applied to single or multiple brake systems and can be supplied from DC,
single-phase or three-phase power supplies at any voltage or frequency.
• The typical Braketronic Controller can operate in conjunction with a foot pedal or master switch to deliver
proportional control of the brakes.
• In less demanding applications the Braketronic can be programmed to apply the brakes at a predetermined
rate by means of "ramp down" using a single step device in a radio transmitter or pendant.
• Command can be arranged for radio remote control only or selected to operate from either cab or radio through
the command transfer switch.
• Mondel Braketronic Controllers and brake systems are replacing high maintenance power assisted air over
hydraulic systems.
• Mondel has applied Braketronic Systems on a wide variety of indoor and outdoor cranes. These can be found
in steel mills, foundries, aluminum smelters, copper refineries, power generation plants (including nuclear),
shipyards, assembly shops and warehouses through North America. Other applications include moveable lift
bridges, conveyors, fans, lockgates and many other types of rotating machinery.
System Features:
• Provides state-of-the-art sophisticated braking for crane travel motions compatible with modern drive
technology.
• Operates from DC, single phase, or three phase power.
• Can be proportionally controlled direct from the crane cab or via remote control.
• Can be gradually applied by means of pre-programmed ramping using single step control devices.
• Permits the use of control devices which are compatible with modern ergonomic sit-down cab arrangements
including rotating consoles.
• Replaces straight hydraulic or power-assisted braking systems, and provides parking and loss of power
emergency fail-safe braking.
• Can be ramped or proportionally controlled from a selected command source and transferred to a ramped or
proportionally controlled alternate command source, or vice versa.
• Provides the ability to interlock with the drive to prevent simultaneous braking while the drive is operating.
• Can be pre-programmed to suit your requirements or field tailored to accommodate revisions.
• Custom engineering to suit your application is available.
• NEMA 4 enclosure standard.
Optional Features:
• Air conditioning for high ambient applications.
• Space heaters for low ambient temperature applications.
• Factory training.
Documentation
• Braketronic Controller Brochure
• Braketronic Control 140-10292
• Braketronic IMPULSE G+ Series 3 140-10318
• Braketronic Instruction Manual IMPULSE G Series 4 144-27048
• Braketronic Application Questionnaire
• Mondel Family Brake Brochure
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| Brake Rectifiers |
Magnetek's Brake rectifiers/controllers convert AC power to DC power for use with certain types of 200S General Purpose Industrial Brakes and
300M AIST Mill Duty Brakes. They can be provided in enclosures or on backing plates for panel mounting.
Four types of Brake Rectifiers/Controllers are available
• GBC Controller is a forcing-holding brake controller that gives a fast brake response. It is used for the MSA
type of 200S General Purpose Industrial Brake
• GBR Rectifier is a brake rectifier that gives a slower brake response. It is used for the MSA type of 200S
General Purpose Industrial Brake, normally for traverse motions
• MBC Controller is a forcing-holding brake controller that gives a fast brake response. It is used for the MBE
type of 300M AIST Mill Duty Brake
• ABR Rectifier is a brake rectifier that gives a slower brake response. It is used for the MBE type of 300M
AIST Mill Duty Brake, normally for traverse motions
Documentation
• Brake Rectifiers Brochure
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| Wheels, Couplings and Enclosures |
Magnetek's heavy-duty, cost effective Mondel brake product line is designed for industrial applications including overhead cranes, conveyors,
hoists, bridges, turntables, fans and winches. Our line of versatile brake accessories are designed to help meet today's unique applications
and needs.
BRAKE WHEELS
Brake wheels are available for 200S General Purpose Industrial Brakes and 300M AIST Mill Duty Brakes.
Features
• Manufactured from ductile-iron alloy
• Completely machined to provide proper balance at normal operating speeds
• Resistant to scoring
• Wears smoothly and evenly
• Good compatibility with friction materials
COUPLINGS
Brake wheel couplings for 200S General Purpose Industrial Brakes and 300M AIST Mill Duty Brakes are useful in situations where space is limited.
They eliminate the need for expensive double shaft extensions on motors and gear boxes.
ENCLOSURES
Protective brake enclosures guard against damage from dust and moisture, and also serve to retain heat.
Documentation
• Wheels, Couplings and Enclosures Brochure
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